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Cryogenic minimum quantity lubrication machining: from mechanism to application

Frontiers of Mechanical Engineering 2021, Volume 16, Issue 4, Pages 649-697 doi: 10.1007/s11465-021-0654-2

Abstract: However, the substantial usage of cutting fluid in traditional flood machining seriously pollutes theEnvironmental machining technologies, such as dry cutting, minimum quantity lubrication (MQL), and cryogeniccooling technology, have been used as substitute for flood machining.Second, the cooling–lubrication mechanism of CMQL and its influence mechanism on material hardness, cuttingThe effects of CMQL are systematically analyzed based on its mechanism and application form.

Keywords： cryogenic minimum quantity lubrication (CMQL) cryogenic medium processing mode device application mechanism

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Nanoparticle-enhanced coolants in machining: mechanism, application, and prospects

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 4, doi: 10.1007/s11465-023-0769-8

Abstract: Nanoparticle-enhanced coolants (NPECs) are increasingly used in minimum quantity lubrication (MQL) machiningTherefore, this paper reviews the action mechanism, processing properties, and future development directionsphases and base fluids on the processing performance are revealed, and the dispersion stabilization mechanismproperties by comprehensively and quantitatively evaluating the material removal characteristics during machining

Keywords： nanoparticle-enhanced coolant minimum quantity lubrication biolubricant thermophysical properties turning milling grinding

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A review of low-temperature plasma-assisted machining: from mechanism to application

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 1, doi: 10.1007/s11465-022-0734-y

Abstract: large cutting forces, high cutting temperatures, serious tool wear, and chip adhesion, which affect machiningIn this paper, we first discuss the mechanisms and applications of low-temperature plasma-assisted machiningIn addition, hybrid machining methods combining the merits of the low-temperature plasma and other energyFinally, the promising development trends of low-temperature plasma-assisted machining are presented,which include more precise control of the heat-affected zone in hot plasma-assisted machining, cold

Keywords： low-temperature plasma difficult-to-cut material machinability hydrophilization effect Rehbinder effect

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Fiber-reinforced composites in milling and grinding: machining bottlenecks and advanced strategies

Frontiers of Mechanical Engineering 2022, Volume 17, Issue 2, doi: 10.1007/s11465-022-0680-8

Abstract: Second, the grinding mechanisms, covering material removal mechanism, thermal mechanical behavior, surfacefrom the aspects of advanced cutting tools and technologies, including ultrasonic vibration-assisted machiningUltrasonic vibration shows the greatest advantage of restraining machining force, which can be reducedby approximately 60% compared with conventional machining.researchers opportunity to deepen specific aspects and explore new area for achieving high precision surface machining

Keywords： milling grinding fiber-reinforced composites damage formation mechanism delamination material removalmechanism surface integrity minimum quantity lubrication

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Advances in molecular dynamics simulation of ultra-precision machining of hard and brittle materials

Xiaoguang GUO,Qiang LI,Tao LIU,Renke KANG,Zhuji JIN,Dongming GUO

Frontiers of Mechanical Engineering 2017, Volume 12, Issue 1, Pages 89-98 doi: 10.1007/s11465-017-0412-7

Abstract: Damages such as surface micro-crack and subsurface damage often occur during machining of hard and brittleUltra-precision machining is widely used in processing hard and brittle materials to obtain nanoscalemachining quality.However, the theoretical mechanism underlying this method remains unclear.paper provides a review of present research on the molecular dynamics simulation of ultra-precision machining

Keywords： MD simulation ultra-precision machining hard and brittle materials machining mechanism review

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Theoretical and experimental analysis on super precision grinding of monocrystal silicon

GUO Xiaoguang, GUO Dongming, KANG Renke, JIN Zhuji

Frontiers of Mechanical Engineering 2007, Volume 2, Issue 2, Pages 137-143 doi: 10.1007/s11465-007-0023-9

Abstract: Through investigating the diamond-silicon grinding system, the grinding mechanism, including chip removalBased on MD simulation, nanometric-grinding mechanism is analyzed from the viewpoint of instantaneoussimulation is very effective and reliable, and successful to fulfill the investigation on nanometric machiningmechanism.

Keywords： machining mechanism recovery advancement mechanism subsurface

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Tool wear mechanisms in the machining of Nickel based super-alloys: A review

Waseem AKHTAR,Jianfei SUN,Pengfei SUN,Wuyi CHEN,Zawar SALEEM

Frontiers of Mechanical Engineering 2014, Volume 9, Issue 2, Pages 106-119 doi: 10.1007/s11465-014-0301-2

Abstract: rapid wear of the cutting tool, frequent tool changes are thus required resulting in low economy of the machiningThis study provides a detailed review of the tool wear mechanism in the machining of nickel based super-alloysmechanisms found by different researchers are analyzed in order to find out the most prevalent wear mechanismThe review of existing works has revealed interesting findings about the tool wear mechanisms in the machining

Keywords： tool wear nickel based super-alloy wear mechanism

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A novel six-legged walking machine tool for

Jimu LIU, Yuan TIAN, Feng GAO

Frontiers of Mechanical Engineering 2020, Volume 15, Issue 3, Pages 351-364 doi: 10.1007/s11465-020-0594-2

Abstract: However, few mobile robots can accommodate the complex environment of industrial plants while performing machining

Keywords： legged robot parallel mechanism mobile machine tool in-situ machining

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Equipment–process–strategy integration for sustainable machining: a review

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 3, doi: 10.1007/s11465-023-0752-4

Abstract: The sustainability of machining must be investigated multidimensionally and accurately.Then, this study analyzes sustainable machining-oriented machining equipment from the aspects of machineMachining processes are explored as important links of sustainable machining from the aspects of drymachining simulation, and process optimization of machine tools.sustainable machining.

Keywords： sustainable machining equipment process strategy manufacturing

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Energy saving design of the machining unit of hobbing machine tool with integrated optimization

Frontiers of Mechanical Engineering 2022, Volume 17, Issue 3, doi: 10.1007/s11465-022-0694-2

Abstract: The machining unit of hobbing machine tool accounts for a large portion of the energy consumption duringA comprehensive function of energy consumption of the machining unit is built to address this problemResults show that the energy consumption and tool displacement of the machining unit are reduced, indicatingthat energy saving is achieved and the machining accuracy is guaranteed.

Keywords： energy saving design energy consumption machining unit integrated optimization machine tool

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Fixturing technology and system for thin-walled parts machining: a review

Frontiers of Mechanical Engineering 2022, Volume 17, Issue 4, doi: 10.1007/s11465-022-0711-5

Abstract: During the overall processing of thin-walled parts (TWPs), the guaranteed capability of the machiningTherefore, reliable fixtures suitable for the structure and machining process of TWP are essential.The main problems in machining and workholding due to the characteristics of TWP are then analyzed inFixture functions corresponding to the issues of machining and workholding are then clearly stated.

Keywords： thin-walled part (TWP) fixture machining fixture categories fixture function

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Recent advances in micro- and nano-machining technologies

Shang GAO, Han HUANG

Frontiers of Mechanical Engineering 2017, Volume 12, Issue 1, Pages 18-32 doi: 10.1007/s11465-017-0410-9

Abstract: This paper reviewed the recent advances in micro- and nano-machining technologies, including micro-cutting, micro-electrical-discharge machining, laser micro-machining, and focused ion beam machining.The four machining technologies were also compared in terms of machining efficiency, workpiece materials

Keywords： micro machining cutting electro discharge machining (EDM) laser machining focused ion beam (FIB)

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Simulation of abrasive flow machining process for 2D and 3D mixture models

Rupalika DASH,Kalipada MAITY

Frontiers of Mechanical Engineering 2015, Volume 10, Issue 4, Pages 424-432 doi: 10.1007/s11465-015-0366-6

Abstract: finish and material removal has been quite a challenge in a finishing operation such as abrasive flow machiningremoval are media viscosity, extrusion pressure, piston velocity, and particle size in abrasive flow machining

Keywords： abrasive flow machining (AFM) computational fluid dynamics (CFD) modeling mixture model

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Research progress on ultra-precision machining technologies for soft-brittle crystal materials

Hang GAO,Xu WANG,Dongming GUO,Yuchuan CHEN

Frontiers of Mechanical Engineering 2017, Volume 12, Issue 1, Pages 77-88 doi: 10.1007/s11465-017-0411-8

Abstract: However, these materials are difficult to machine through traditional machining methods because of theirIn this article, the characteristics and machining difficulties of soft-brittle and crystals are presentedMoreover, the latest research progress of novel machining technologies and their applications for soft-brittle

Keywords： brittle soft functional crystal ultra-precision machining

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Effects of inclination angles of disc cutter on machining quality of Nomex honeycomb core in ultrasonic

Yidan WANG, Renke KANG, Yan QIN, Qian MENG, Zhigang DONG

Frontiers of Mechanical Engineering 2021, Volume 16, Issue 2, Pages 285-297 doi: 10.1007/s11465-021-0631-9

Abstract: Ultrasonic cutting with a disc cutter is an advanced machining method for the high-quality processingThe machining quality is influenced by ultrasonic cutting parameters, as well as tool orientations, whichare determined by the multi-axis machining requirements and the angle control of the cutting system.However, in existing research, the effect of the disc cutter orientation on the machining quality hasof Nomex honeycomb core in ultrasonic cutting and provides guidelines for machining.

Keywords： Nomex honeycomb core disc cutter inclined ultrasonic cutting machining quality